Tim Shore officially completed his metamorphosis from banker to woodworker. That’s when he quit his day job to dedicate his full time and energy to manufacturing wood stand-up paddle boards. (watch the video below)
Shore’s transition from banking to custom woodworking had pretty much been in the works since 2013 when he got inspired to make a wood paddle board for his wife, Jen. The project tested his novice woodworking skills and his wife’s patience. Not only did she have to wait two years for her paddle board to be made, her car was evicted from the couple’s three-car garage to make way for Shore’s makeshift wood shop.
To make up for his lack of woodworking training, Shore did a ton of research including watching many a how-to video on YouTube. “There were a lot of late nights reading various websites and watching videos including how to make hollow core surf boards. I also got some help from my father-in-law, who’s a carpenter. Then it became a passion project because when I reached the point where I pretty much couldn’t stop thinking about it. For the two years I spent building that first board I began to think, ‘Man, if I can really hone in on the efficiencies of this then there’s a business model to be made.’ Of course, my wife thought I was crazy.”
Crazy or not, Shore founded Shore Boards as an extra-curricular business. He honed in on his passion and invented some practices that helped him streamline board production. Last year he produced about 30 boards using a mix of western red cedar, aspen and polonia, a lightweight and light colored wood.
Fast Forward to the Here and Now
With the backing of a “financial angel,” Shore just moved into a 2,400-square-foot workspace in Anoka, MN. Joining him in the start-up venture are two pieces of labor-saving equipment that have quickly become indispensable to the process he uses to make hollow core wood paddle boards. One is a 3760 wide belt sander from Safety Speed Manufacturing. The 37-inch wide belt sander features photo electric belt tracking, pneumatic belt tensioning and rubber-covered pinch and contact rollers. The other new essential machine is an edge and face gluing clamp from JLT Clamps. Both companies are long-time, active members of the Wood Machinery Manufacturers of America.
“These two machines combined are literally cutting down the building process by about eight hours,” Shore said. “Basically I’m running the tops and bottoms of the boards through the sander. Before I only had a 13-inch planer. I’d have to do three different panels, each about 32 inches in width. I’d glue each of them up, run it through the planer then edge glue the three panels together. Now I’m able to edge glue the top and bottom designs, clamp the assemblies for up to five whole 32 inch by 12-foot panels on the JLT clamp – which is good for two and a half stand up paddle boards – let them sit for three or four hours and then run them through the wide belt sander. The panels are about 3/8 inch when I clamp them and about ¼ inch after I sand them. The end product is more uniform and precise and the edge glue seams are less visible when I go to add the fiberglass covering.
“I knew going into this as a full-time venture that a wide belt sander was my number one purchase,” Shore continued. “What’s funny is that while I was still working as a bank manager last November, I was asked to give a presentation at Safety Speed Manufacturing’s facility. While touring the showroom, the wide belt caught my eye.
“I prefer to buy made in the USA and made in Minnesota if possible. It turns out that Safety Speed makes a great sander and they are just awesome people to work with.”
Full Speed Ahead
Considering that he was able to produce 30 boards moonlighting out of his garage last year, Shore has set a goal of producing 100 boards this year. “It’s a big difference, but now that I’m doing this first time, have a better space and better equipment, I think it’s doable.”
His goal for 2017 is exceptionally modest compared to his wildest vision for Shore Boards in the years to follow. “We want to be the first wood paddle board manufacturer in the United States. I know there are other guys making 30, 40 or 50 boards a year. At some point, we’ll have to up our production into the thousands. To do that would absolutely be my biggest goal for Shore Boards.”
Learn more about Shore Boards at www.shore-boards.com.
Article written by Rich Christianson.
Rich Christianson is the principal of Richson Media, a Chicago-based communications firm focused on the industrial woodworking sector. Rich is the former long-time editorial director and associate publisher of Woodworking Network.